General inspection standards and procedures for clothing inspection

General inspection standards for clothing

Total requirements

 1. The fabrics and accessories are of high quality and meet customer requirements, and large quantities are recognized by customers;

 2. The style and color matching are accurate;

 3. The dimensions are within the allowable error range;

 4.Excellent workmanship;

 5. The product is clean, tidy and looks good.

Appearance requirements

The placket should be straight, flat and consistent in length. The front flap should be flat and the width should be the same, and the lining should not be longer than the placket; the zipper tape should be flat, even, wrinkle-free, and not gapped; the zipper should not be wavy; the buttons should be straight and even, with equal spacing;

Splits are straight and smooth, without any irritation

The pockets should be square and flat, with no gaps at the mouth; the flaps and patch pockets should be square and flat, with the front and back, height and size consistent.The inner bag has the same height and is square and flat.

The size of the collar gap is the same, the lapels are flat and both ends are neat, the collar is round and smooth, the collar surface is flat, the elasticity is appropriate, the outer opening is straight and not warped, and the bottom collar is not exposed.

The shoulders should be flat, the shoulder seams should be straight, the width and width of both shoulders should be the same, and the seams should be symmetrical；

The length of the sleeves, the size of the cuffs, and the width are consistent; the height, length, and width of the sleeve loops are consistent;

The back is flat, the seams are straight, the back waistband is horizontally symmetrical, and the elasticity is appropriate;

The bottom edge should be rounded, flat, elastic, and the width of the ribs should be consistent, and the ribs should be sewn to the stripes;

The size and length of the lining of each part should be suitable for the fabric, without hanging or spitting;

Put the webbing and lace on both sides of the outside of the clothes, and the patterns on both sides should be symmetrical;

The cotton filling should be flat, pressed evenly, the lines neat, and the seams of the front and rear panels aligned;

If the fabric has velvet (hair), the direction must be distinguished. The direction of the velvet (hair) should be in the same direction as the entire piece;

The length of the inner sleeve seal should not exceed 10 centimeters, and the seal should be consistent, firm and neat;

It is required to match the fabrics with strips and grids, and the stripes must be accurate.

Comprehensive requirements for workmanship

 The sewing thread should be smooth, without wrinkles or twists. Double-thread parts require double-needle sewing. The bottom thread should be even, with no skipped stitches, no floating threads, or no threads;

Colored paint cannot be used to draw lines and marks, and all marks cannot be scrawled with pens or ballpoint pens;

The surface and lining should not have color difference, dirt, yarn drawing, unrecoverable needle holes, etc.;

Computer embroidery, trademarks, pockets, bag flaps, sleeve loops, pleating, Velcro, etc. must be positioned accurately and the positioning holes must not be exposed;

Computer embroidery requires clearness, the thread ends are cut cleanly, and the backing paper on the reverse side is trimmed cleanly. The printing requires clearness, no bottoming, and no degumming;

If dates are required to be punched on all bag corners and lids, the date punching position must be accurate and correct;

The zipper should not cause waves and can be pulled up and down smoothly;

If the lining is light in color, it will show through. The seams inside should be trimmed neatly and the threads should be cleaned. If necessary, add lining paper to prevent the color from showing through.；

When the lining is knitted fabric, 2cm of shrinkage must be allowed in advance;

After the hat rope, waist rope, and hem rope are fully pulled out from both ends, the exposed part at both ends should be 10 cm. If the hat rope, waist rope, and hem rope are tied at both ends, they can be worn flat when they are laid flat. , does not need to be exposed too much;

 The keyholes, tacks, etc. are in accurate positions and cannot be deformed. They must be nailed tightly and not loosened, especially for varieties with scarce fabrics. Once found, check repeatedly;

 The four-button buckle is in accurate position, has good elasticity, does not deform, and cannot rotate;

 All loops such as cloth loops and button loops that bear greater stress should be reinforced with back stitches;

 All nylon webbing and ropes must be cut with a hot or burner, otherwise they will fall apart and pull off (especially for handles);

 The top pocket cloth, armpits, windproof cuffs, and windproof ankles must be fixed;

 Curtats: waist size is strictly controlled within ±0.5 cm;

 Shorts: The hidden seam in the back wave should be sewn with thick thread, and the wave bottom should be reinforced with backstitching.

Clothing inspection process

   Take final inspection as an example.

1. Check the situation of large goods: Check whether the packing list is consistent with the order requirements, including small packaging, proportioning into boxes, quantity of large goods and other information. If there is any inconsistency, please note the inconsistency;

2. Carton drawing: According to the square root of the total number of boxes (for example, if there are 100 boxes of goods, we will draw 10 boxes, and all colors must be covered. If the size is not enough, additional boxes must be drawn);

3. Sampling: Sampling according to customer requirements or AQL II standards, randomly selected from all boxes; sampling needs to cover all colors and all sizes;

 Drop carton test: Drop it from a general height (24 inches to 30 inches), and drop it on three sides and six sides. After the drop, check whether the carton is cracked and whether the tape inside the box has burst;

 Check the shipping mark: Check the outer box shipping mark based on customer information, including order number, payment number, etc.;

Unpacking: Check whether the packing requirements, color, and size are correct according to the customer’s information. At this time, you must pay attention to the cylinder difference. In principle, cylinder differences are not allowed in one box;

 Look at the packaging: Check whether the plastic bag, copy paper and other accessories are as required, and whether the warnings on the plastic bag are correct. Check whether the folding method is as required.

Check the style and workmanship: When unpacking the bag, be sure to pay attention to whether the feel matches the feel of the sample clothes and whether there is any damp feeling; starting from the appearance, check the style, color, printing, embroidery, stains, threads, and cracks in order. Pay attention to the details of the sewing process, the height of the pockets, the straightness of the stitching, the smoothness of the button doors, and the smoothness of the collar, etc.;

 Check the auxiliary materials: Check the listing, price tag or sticker, washable mark and main mark according to the customer information;

Measure the size: According to the size chart, at least 5 pieces of each color and style must be measured. If you find that the size deviation is too large, you need to measure a few more pieces.

Do tests: Barcode, color fastness, splitting fastness, cylinder difference, etc. must be tested carefully. Each test is based on S2 standard (test 13 pieces or more). Also pay attention to see if the customer proposes to use professional equipment for testing.

Write an inspection report, upload and submit it after verification. Note: Feedback should be given on the inspection points that customers pay special attention to; major or uncertain issues discovered during the inspection should be carefully recorded.